Use of a sol-gel hybrid coating composed by a fluoropolymer and silica for the mitigation of mineral fouling in heat exchangers

The technology of the organic/inorganic hybrid coating was employed in the preparation of a hydrophobic coating (contact angle higher than 140°) for fouling mitigation on stainless steel heat transfer surfaces. A commercial triethoxysilane perfluoropolyethers was combined with a sol-gel silica network with the aim to increase the mechanical and thermal resistance of the films when exposed to aggressive liquid environments as the heat exchanging fluids. The experimentation on a shell and tube heat exchanger pilot plant confirmed the ability of the hybrid coating to prolong the crystallization fouling induction period of 200 h in respect to an uncoated heat exchanger, operating in the same conditions. Moreover, the fouling particles deposited on the coated heat transfer surfaces had only slight adhesion strength toward the coated surfaces and were easily removed by inducing higher wall shear stresses inside the tubes of the plant.